Semi Automatic Double Column Band Saw Machines

Automatic & Semi-automatic Double Column Band Saw Machine

DOUBLE COLUMN BAND SAW MACHINE – AUTOMATIC & SEMI-AUTOMATIC PRECISE – PRODUCTIVE – ECONOMIC – HEAVY DUTY - SAFE

Specification

MULTICUT Double Column – Automatic & Semi-Automatic Band Saw Machines are designed & built on Pre-hardened LM guideway for smooth operation and high class quality at affordable price. Machine arm movement is based on double column structural rigid platform, which ensures stick slip free movement and offers smooth and vibration free cutting environment. Touch Screen SICO METER inferface offer digital cutting, length settings and real time information such as cutting speed, cutting rate, cutting pieces and much more.

VERSATILE APPLICATION

Steel Trade / Steel Construction
Metal Construction
Mechanical Engineering
Aerospace Industry
Automotive and Supply Industry
Forging Industry
Tool and Mould Making

TECHNICAL SPECIFICATION FOR FULLY AUTOMATIC BANDSAW MACHINE

MODEL: BDC – 200 A/M TO BDC – 1200 A/M

S.NO.	TECHNICAL DATA	BDC – 200A/M	BDC – 300A/M	BDC – 450A/M
1	Cutting Capacity – Round Bar	200 mm	300 mm	450 mm
2	Cutting Capacity – Rectangle	200 x 200 mm	300 x 300 mm	450 x 450 mm
3	Main Drive HP, 1440 RPM	3 HP	5 HP	7.5 HP
4	Hydraulic Motor HP, 1440 RPM	1.0 HP	1.0 HP	1.5 HP
5	Coolant Motor HP, 2800 RPM	0.14 HP	0.14 HP	0.24 HP
6	Chip Brush Gear Motor HP	0.25 HP	0.25 HP	0.25 HP
7	Cutting Speed (m/min)	15 – 65 m/min	15 – 65 m/min	15 – 65 m/min
8	Blade Size (mm)	3760 x 27 x 0.9 mm	4100 x 34 x 1.1 mm	6000 x 41 x 1.3 mm
9	Floor Space (L x W x H) (mm)	2200 x 2100 x 1800	2600 x 2200 x 1800	3400 x 2400 x 2500
10	Single Indexing Stroke (mm for Automatic)	0 to 400 mm	0 to 400 mm	0 to 300 mm
11	Multiple Indexing Stroke (mm for Automatic)	9 Times	9 Times	9 Times
12	Band Tension	HYDRAULIC	HYDRAULIC	HYDRAULIC
13	Saw Feed Control	HYDRAULIC	HYDRAULIC	HYDRAULIC
14	Hydraulic Tank Capacity	70 Liter	80 Liter	90 Liter
15	Coolant Tank Capacity	30 Liter	50 Liter	60 Liter
16	Net Weight Automatic Machine	2150 Kgs	2750 Kgs	5300 Kgs
17	Net Weight Semi-Auto. Machine	1650 Kgs	2150 Kgs	3550 Kgs
18	Total Power HP	4.14 HP	6.14 HP	9.5 HP
19	Cutting Taper Accuracy For EN-8 (mm / 100mm)	± 0.2mm	± 0.2mm	± 0.2mm
20	Cutting Length Accuracy (mm/index)	± 0.2mm	± 0.2mm	± 0.2mm

S.NO.	TECHNICAL DATA	BDC – 550A/M	BDC – 650A/M	BDC – 800A/M
1	Cutting Capacity – Round Bar	550 mm	650 mm	800 mm
2	Cutting Capacity – Rectangle	550 x 550 mm	650 x 650 mm	800 x 800 mm
3	Main Drive HP, 1440 RPM	10 HP	12.5 HP	15 HP
4	Hydraulic Motor HP, 1440 RPM	2 HP	2 HP	3 HP
5	Coolant Motor HP, 2800 RPM	0.24 HP	0.24 HP	0.24 HP
6	Chip Brush Gear Motor HP	0.25 HP	0.25 HP	0.25 HP
7	Cutting Speed (m/min)	15 – 65 m/min	15 – 65 m/min	15 – 65 m/min
8	Blade Size (mm)	6000 x 54 x 1.6 mm	6900 x 67 x 1.6 mm	8800 x 67 x 1.6 mm
9	Floor Space (L x W x H) (mm)	3700 x 2500 x 2700	4300 x 2900 x 2900	4800 x 3100 x 3000
10	Single Indexing Stroke (mm for Automatic)	0 to 300 mm	0 to 300 mm	0 to 300 mm
11	Multiple Indexing Stroke (mm for Automatic)	9 Times	9 Times	9 Times
12	Band Tension	HYDRAULIC	HYDRAULIC	HYDRAULIC
13	Saw Feed Control	HYDRAULIC	HYDRAULIC	HYDRAULIC
14	Hydraulic Tank Capacity	90 Liter	120 Liter	120 Liter
15	Coolant Tank Capacity	80 Liter	80 Liter	90 Liter
16	Net Weight Automatic Machine	6100 Kgs	8600 Kgs	11500 Kgs
17	Net Weight Semi-Auto. Machine	4750 Kgs	6050 Kgs	7950 Kgs
18	Total Power HP	12 HP	15 HP	18.5 HP
19	Cutting Taper Accuracy For EN-8 (mm / 100mm)	± 0.2mm	± 0.3mm	± 0.3mm
20	Cutting Length Accuracy (mm/index)	± 0.2mm	± 0.2mm	± 0.3mm

S.NO.	TECHNICAL DATA	BDC – 1000 A/M	BDC – 1200 A/M	BDC – 200 A-NC
1	Cutting Capacity – Round Bar	1000 mm	1200 mm	200 mm
2	Cutting Capacity – Rectangle	1000 x 1000 mm	1200 x 1200 mm	200 x 200 mm
3	Main Drive HP, 1440 RPM	20 HP	25 HP	3 HP
4	Hydraulic Motor HP, 1440 RPM	3 HP	3 HP	1 HP
5	Coolant Motor HP, 2800 RPM	0.24 HP	0.24 HP	0.14 HP
6	Chip Brush Gear Motor HP	0.25 HP	0.25 HP	0.25 HP
7	Cutting Speed (m/min)	15 – 65 m/min	15 – 65 m/min	15 – 65 m/min
8	Blade Size (mm)	12300 x 67 x 1.6 mm	13900 x 67 x 1.6 mm	3760 x 27 x 0.9 mm
9	Floor Space (L x W x H) (mm)	6000 x 3600 x 3400	6600 x 3600 x 4200	2200 x 2100 x 1800
10	Single Indexing Stroke (mm for Automatic)	0 to 300 mm	0 to 300 mm	0 to 400 mm
11	Multiple Indexing Stroke (mm for Automatic)	9 Times	9 Times	9 Times
12	Band Tension	HYDRAULIC	HYDRAULIC	HYDRAULIC
13	Saw Feed Control	HYDRAULIC	HYDRAULIC	HYDRAULIC
14	Hydraulic Tank Capacity	140 Liter	140 Liter	70 Liter
15	Coolant Tank Capacity	90 Liter	90 Liter	30 Liter
16	Net Weight Automatic Machine	14500 Kgs	19250 Kgs	2150 Kgs
17	Net Weight Semi-Auto. Machine	11500 Kgs	14250 Kgs	1650 Kgs
18	Total Power HP	23.50 HP	28.50 HP	4.14 HP
19	Cutting Taper Accuracy For EN-8 (mm / 100mm)	± 0.3mm	± 0.3mm	± 0.2mm
20	Cutting Length Accuracy (mm/index)	± 0.3mm	± 0.3mm	± 0.2mm

Note:

Above specification, data & design are subject to change without prior notices for modification & improvement.
Optional accessories shown in machine photograph are at extra cost.
A = Fully Automatic M = Semi-Automatic

SALIENT FEATURES

Hard Chrome & Ground Solid Guide Rods
Improved Self Lubricating Bearing Bush
Split Front Vice
Multiple Indexing
1 No. Bimetal Bandsaw Blade
Machine Lamp
Heavy Duty Gear Box
Extra bearing housing with Gear Box
Hydraulic Band Tension
Auto Saw Frame Height Adjustment
Hydraulic Full Stroke Clamping
Stepless Cutting Feed Regulation through Feed Control Valve
Carbide & Roller Blade Guide
Complete Hydraulic System
Complete Electrical System
Complete Coolant System
Power driven chip Brush through Gear Motor and Sporket Arrangement
Variable Frequency Drive (AC Drive)
Machine Instruction Manual

OPTIONAL ACCESSORIES

Material Support Roller Stand
Hydraulic Bundle Clamping
Motorized Chip Conveyor
Variable Vice Pressure
Automatic Centralised Lubricating System
Power Operated Material Feed Roller Table
Two Years Maintenance Spares
Hydraulic Seal Kit
Tool Kit & Maintenance Kit
PLC Control System
Servo attachment for Material Feeding
Servo attachment for Cutting Feed Regulation
Bellow / Sleeves for Columns
Preset Piece Counter
Down Feed Rate Meter
Blade Breakage Sensor
Motion Sensor
Anti-Vibration Machine Mounting Pad
Blade Speed Meter
Hydro-Mechanical Sensor for spotting hard spots
Micromist Coolant System
Blade Tension Meter for Periodic checking of Blade Tension for optimum blade life